Precision is a tradition at Hänel

Precision and quality are the foundations of our good name

Our state-of-the-art machinery offers us and our customers a wide range of production options. In conjunction with our specialists, it is the basic prerequisite for manufacturing accurately and efficiently.

The Hänel portfolio of precision gears:

Milled spur gears up to 400 mm diameter and 275 mm tooth width. Ground spur gears (Reishauer) up to 400 mm diameter and 180 mm tooth width. Module range from 0.5 to 8. Diametral pitch range from DP 48 to DP 5.

Turning

Turning

The preparatory work is the foundation for subsequent precision.

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Turning

The preparatory work is the foundation for subsequent precision.

By using the latest MAZAK CNC machining centers with portal loaders, we achieve high efficiency while maintaining consistently high production quality.

At the heart of our turning department are five MAZAK lathe centers with power tools and loading systems:

MAZAK QUICK TURN 250 MSY
MAZAK MULTIPLEX 6250 with Y-Lader
MAZAK MULTIPLEX 6250 with Lader
MAZAK MULTIPLEX 6200 with Lader
MAZAK NEXUS 250 II 1000

Plus one precision hard turning machine:
HARDINGE QUEST 10/65 SP

Gear cutting

Gear cutting

The gears are cut on ultramodern CNC hobbing machines.

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Gear cutting

The gears are cut on ultramodern CNC hobbing machines.

We have no problem meeting the highest quality requirements for cylindrical gears and gear shafts thanks to our state-of-the-art production technology. Automatic loading systems help us to achieve maximum efficiency which is reflected in an excellent price/performance ratio.

GLEASON-PFAUTER GP 300 ES
CNC gear shaping machine with electronic helical guide

GLEASON-PFAUTER P 210 L
CNC hobbing machine with Felsomat loading system for gear shafts

GP 200 CNC hobbing machine with
64-point loading magazine for cylindrical gears

KOEPFER 200 CNC hobbing machine with integrated portal loader


RICHARDON R400 CNC

Internal broaching

Internal broaching

In addition to the horizontal broaching machine, a high-speed hydraulic vertical broaching machine with loading system is also available for broaching keyways.

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Internal broaching

In addition to the horizontal broaching machine, a high-speed hydraulic vertical broaching machine with loading system is also available for broaching keyways. 

A wide range of precision tools ensure consistent production quality while guaranteeing a high degree of flexibility.

KARL KLINK High-speed hydraulic vertical broaching machine with loading system for soft and hard broaching

RAUSCH RW 6/1250 Horizontal broaching machine

Internal cylindrical grinding | Surface grinding

Internal cylindrical grinding | Surface grinding

The latest production equipment for finishing is indispensable if the highest quality demands are to be met. 

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Internal cylindrical grinding | Surface grinding

The latest production equipment for finishing is indispensable if the highest quality demands are to be met. Our technology meets these demands in full, observing shape and position tolerances as well as providing consistent quality.

OKAMOTO GRIND-X CNC surface grinding machine

REINECKER ISA 103 CNC high-performance grinding machine with integrated mini-robot loading system for medium to large quantities

STUDER S 141 CNC high-performance internal cylindrical grinding machine with turret holding up to four grinding spindles for top quality demands with maximum flexibility

VOUMARD 110 CNC with Fanuc control

External cylindrical grinding

External cylindrical grinding

The finishing of gear shafts and cylindrical gears is carried out on state-of-the-art CNC external cylindrical grinding machines. 

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External cylindrical grinding

The finishing of gear shafts and cylindrical gears is carried out on state-of-the-art CNC external cylindrical grinding machines. 

We meet the most stringent quality requirements, particularly in the production of pump shafts and gears. 

Loaders enable us to achieve maximum productivity while ensuring a consistently high level of manufacturing quality.

STUDER S40 CNC universal cylindrical grinding machine with Felsomat load system, for internal and external grinding

STUDER S36 CNC universal cylindrical grinding machine with Felsomat load system, for internal and external grinding

STUDER S33 CNC universal cylindrical grinding machine

Profile grinding of gear teeth

Profile grinding of gear teeth

The precision machining of tooth profiles for workpieces up to 400 mm in diameter is carried out on high-performance grinding machines. 

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Profile grinding of gear teeth

The precision machining of tooth profiles for workpieces up to 400 mm in diameter is carried out on high-performance grinding machines. 

Specifications up to DIN Quality Level 4 are handled as a matter of course. 

The use of the latest CNC technology enables us to obtain a high degree of flexibility which also allows special solutions with regard to noise optimization. 

Thanks to our employees’ wealth of experience and our use of the latest production technology for finishing, we are well equipped to handle any task.

The centerpiece of our machine shop:

1 REISHAUER-CNC-RZ 260 with RL3K loader

1 REISHAUER-CNC-RZ 362 A

1 REISHAUER-CNC-RZ 400 with Felsomat loader

1 HÖFLER-HELIX 400 KK Cylindrical gear grinding machine

Laser marking

Laser marking

The Hänel quality assurance system is supported by the latest laser and engraving technology. The laser marking system gives each Hänel gear a unique identification according to customer specification. 

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Laser marking

Each gear is unique!

The Hänel quality assurance system is supported by the latest laser and engraving technology. The laser marking system gives each Hänel gear a unique identification according to customer specifications.

High-tech laser marking system:

TYKMA ELECTROX Model EMS 400

Products

Products

Cylindrical gears, milled angular helical gears, flank waves with slip-on gears...

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Products

ProductsSectors
Ground cylindrical gears
straight / oblique / conical
Module 0,5 - 8
Max. diameter 400 mm
Tooth width 180 mm
Quality up to 4 acc. to DIN 3962
Milled / shaped cylindrical gears
straight / oblique / conical
Module 0,5 - 8
Max. diameter 400 mm
Tooth width 275 mm
Quality up to 6 acc. to DIN 3962
Milled angular helical gearsup to helix angle of 85°
Module 0,5 - 2,5
Tooth width 150 mm
Flank waves with slip-on gears
Profiles acc. to DIN 5480, 5481, 5482, SAE
Module 0,5 - 4
Tooth width 250 mm,
up to total length of 420 mm
Broached / shaped tooth hubs / splines
Profiles acc. to DIN 5480, 5481, 5482, SAE
Module 0,5 - 3
Tooth width 60 mm
up to pitch circle diameter 85 mm broached
up to pitch circle diameter 200 mm shaped
Shaped internal gears
straight / oblique
Module 0,5 - 4
Tooth width 60 mm
Max. pitch circle diameter 200 mm
Chain wheelsvarious pitches up to
max. diameter 400 mm
Tooth belt wheelsvarious pitches up to
max. diameter 400 mm
Wormwheelsvarious pitches up to
max. diameter 400 mm
Special tooth gearingany profiles that can be generated
Piece work / Subcontract workGear flank grinding
on Reishauer and Höfler